Volume 4 Issue 9 The Kaplanian Report September 2017

ON THE BOEING FRONT

Urals Boeing Plant to Triple Partners’ Titanium Capacity 

Shipments of Russian-made aerospace parts will exceed $1billion after the new Urals Boeing Manufacturing (UBM) plant begins operations next summer.  Sergei Kravchenko, Boeing president for Russia and CIS, told reporters during a briefing in Moscow a day ahead of the July 18th to 23rd MAKS 2017 airshow.

UBM, a joint venture between the U.S. airframes and Russia’s Roster Corporation officially launched operations in 2009, but the demand for more titanium parts prompted the partners to invest in a second plant to triple the capacity.

The new plant opens “just in time”, said Kravchenko, considering the 18 to 24 month lead time for major 777X parts.

Russian output grew quickly as Boeing 787 production rose from an initial two to 12 per month.  Each Dreamliner coming off the production line uses 56 parts made of Russian titanium, weighing a total weight of 22 tons, including heavily machined components from UBM and raw material supplied directly by Rostec’s VSMPO-Avisma company.

Financial restrictions have proved most damaging, because they make it harder for Russian airlines to buy Boeing aircraft. ”We continue materializing all we had agreed before, but the political instability restricts our ability to launch larger economic projects that would benefit both sides,” he said. ”I want to see sanctions removed.”

Nevertheless, Kravchenko expressed optimism about the potential of Boeing Global Services(GBS).” Kravchenko said “Stan Deal, GBS president and CEO, asked for my assistance…and I shall be working for him while keeping the current position,” he added.

Kravchenko said he sees the recent achievements of Russian airlines – most notably Aeroflot – in the area of digitization as a major contribution to the new division to provide round-the-clock support for airlines. Boeing plans to take advantage of the time zone difference between Moscow and Seattle, employing engineers in those respective cities “as though in two shifts”.

“This way, we can get airline’s requests for services fulfilled quicker and in a more efficient manner,” concluded Kravchenko.

Source : Air Transport

 

ON THE AIRBUS FRONT

Airbus Delivers Its 100th A350 XWB

Airbus has delivered its 100th A350 XWB, just some 30 months after the first delivery in December 2014.  The 100th aircraft delivered is an A350-900 for China Airlines.

“The 100th A350 XWB milestone comes as we reach our fastest wide body production ramp-up on track to meet the target of 10 A350 deliveries per month by the end of 2018,” said Fabrice Bregier, Airbus COO and President Commercial Aircraft.

“China Airlines is happy to be receiving the 100th A350XWb,” said Nuan-Shuan Ho, Chairman of China Airlines. To date, the A350 has been delivered to 14 airlines worldwide and is flying with an outstanding operational reliability rate of 99%. ”This is a remarkable statistic at this early stage of the program,” Fabrice Bregier adds.

The A350-1000 is the new member of the A350 XWB family and benefits from its high level of commonality with the A350-900. Scheduled for Type Certification and first Customer delivery in the fourth quarter of 2017, the A350-1000 is currently performing an intensive flight test campaign.

As of July 26, Airbus has recorded a total of 847 firm orders for the A350 XWB from 45 customers worldwide.

Source : Airbus/Airbus Picture

 

REGIONAL/BUSINESS JETS

   Embraer Lauds Services In Q2 Results

Embraer saw a 30% increase in second-quarter sales, due in part to improved revenue from services – an increasingly important business line for the world’s major aircraft manufacturers.

The Brazilian company’s second-quarter revenue rose to $1.77 billion, on factors including higher services sales and increased commercial deliveries.

Embraer delivered 35 commercial aircraft during the quarter, versus 26 in last year’s equivalent period.  It also delivered 24 business aircraft, and noted that its executive jets division had recorded a double-digit growth in services revenue.

Boeing is also pushing its aftermarket product: First-half earnings for its services division unit were up 11% to $674 million and Boeing expects the unit’s operating margin for the full year to breach 13.5%, up from a previous forecast of 12.5%-plus.

And while Embraer’s 2Q trading statement is unclear about services’ contribution to higher revenues within its commercial aircraft division, the manufacturer does offer a full suite of services, including maintenance, modifications, field support, training and materials.

In the first half of 2017, Embraer had invested almost $24 million in parts for its pooling program.  The company also invested in its E2 aircraft program, which is currently running four E190-Es and one E195-E2 prototypes.  The E190-E2, which has 83 firm orders, completed its wing bending test in May and is now more than halfway through its test campaign.

(It is interesting how airframers are now putting more emphasis on the services side of their businesses. As a former spares executive in the car industry and heavy duty Truck industry, I am elated to see the expansion of this business, which handled correctly can generate more profit for airframes)

Source : Embraer/ Embraer Picture

OTHER AVIATION NEWS

 

 ALC Looks to Accelerate Boeing Deliveries As Airbus Delays Mount

Air Lease is looking to accelerate some of its Boeing deliveries to offset delays to certain Airbus aircraft in 2018, as it questions the stability of both airframers’ supply chains.

Delivery delays of Pratt &Whitney powered A320neo family aircraft and Rolls Royce- powered A330-900neos continue and are

“sliding right” month-by-month in 2018, says  John Plueger, chief executive of the Los Angeles-based lessor, during a second quarter earnings call on August 3rd.

Steven Udar-Hazy, chairman of All, calls the delays to the A330neos the “Rolls Royce Situation”, during the call. He adds that the aircraft has not even begun flight tests.

As a result of the delays, the lessor is looking to accelerate some of its Boeing deliveries into 2018 and may temper its aircraft sales program, says Plueger.

The lessor has yet to determine the full impact of the delays on deliveries from its order book and to its sales program, says Plueger when asked by Wall Street analysts.  He adds that it is receiving updates from Airbus on a weekly basis and hopes to have some clarity by the end of summer.  ALC attributes the delays to supply chain issues, particularly with engines, that are impacting Airbus and, to a lesser extent, Boeing.

“We don’t have the production delay problems with Boeing that we have with Airbus,” says Udvar-Hazy, when asked about possible acceleration of Boeing deliveries.” It just seems Boeing has its programs under control,” he adds.

Source : Flightglobal/ALC

 

Norwegian Has Performed Its First Commercial Transatlantic 737 MAX 

Low-cost carrier (LCC) Norwegian Shuttle has performed its first commercial transatlantic flights using the Boeing 737 MAX, with two aircraft now in revenue service.

The first Norwegian 737 MAX transatlantic sector was operated July 15 by aircraft named “Sir Freddie Laker,” who is widely recognized as long a long-haul, low-cost pioneer.  The Skytrain executive started long-haul, low-cost flights between London Gatwick and New York in 1977,  with fares starting at $77.

Norwegian’s 189-seat 737 MAX operated between Edinburgh and Hartford, Connecticut; followed by a second rotation from Edinburgh to Stewart International in New York.

The 737 MAX offers longer range compared with older narrow bodies, opening up smaller transatlantic city pairs at an affordable cost and fare price.

Norwegian will take delivery of six 737 MAXs this summer, joining the two it already has in service.

Source : Flightglobal/Norwegian/NorwegianPicture

 

  LOT Polish Airlines Completes Initial Phase of Long-Haul Renewal

LOT Polish Airlines has taken delivery of the final aircraft of its batch of eight Boeing 787-8s, as the Polish national carrier eyes the arrival of the larger-9 model next year.  CEO Rafal Milczarski credits the twin-aisle aircraft as being a factor in the airlines financial turnaround.

The eighth 787-8 will largely be used to increase frequencies on LOT’s Asian routes, notably to Tokyo (from 3X-to 4X-weekly) and Seoul (from 3X-to %X-weekly) beginning this month.  The enlarged fleet will also begin %X-weekly services from Warsaw to Newark Newark, replacing a Boeing 767-300 leased from Portuguese leasing and charter specialist EuroAtlantic Airways.

The final 787-8 will also allow for potential new long-haul services to be launched, even before the arrival of a batch of four 787-9s next year.  That will be used to inaugurate the recently announced Budapest-New York JFK and Chicago O’Hare routes from May.

On the short-haul front, July also saw the deliveries go four 737-800NG completed, while in November, LOT will be one of the early operators of the 737 MAX 8.

  Source : ATW/Picture Norwegian

 

LATEST NEWS

  • Air Lease Corp has finalized an order with Boeing for 12 737 MAX aircraft previously announced at the Paris Air Show.  The agreement also includes two new orders for the 787-9 Dreamliner.

  • Avolon Irish lessor delivered one Boeing 737 Max 8 to Indonesia’s Lion Air.  This is the fourth Avolon aircraft on lease to Lion Air.
  • ICBC, Chinese lessor, has been identified as the customer behind an order for 20 Airbus A320neo placed at the end of 2014.
  • ALAFCO secured a loan from Stellwagen Finance for the first Airbus A320neo for lease to Air India.
  • GE Aviation earned $1.49 billion on $6.53 billion sales in 2Q17 vs $1.35 billion on $6.51 billion in 2Q16.
  • Meggitt aviation component and systems maker has landed a deal with Boeing to provide the airframe with integrated standby flight displays (ISFD) for the 777X.
  • Flydubai Dubai based low-cost carrier (LCC) has taken delivery of its first Boeing 737 MAX 8, becoming the first Middle Eastern carrier to operate the type.

  • Singapore Airlines has dropped its short-haul low-cost carrier (LCC) brand Tingerair, merging the airline into mid-to long-haul LCC Scoot.
  • Saudi Aramco has taken delivery of three new Boeing 737-800s in as many months.

  • New England Patriots has acquired two former American Airlines Boeing 767-300ERs for travel to out-of-town games.  The 767s are owned by a company called Team 125 Inc, operated by New England Patriots LLC and financed by Kraft Group, a company let by Patriots owner Robert Kraft.  The aircraft will be configured in an all-first class configuration and will operate out of TF Green airport near Providence, Rhode Island.
  • BOC Aviation firmed its commitment to order 10 737 Max 10s made at the Paris  Air Show in June.

 

AIR CARGO

Volga-Dnepr Weighs in With Vision for a Larger An-124 

Volga-Dnepr Group has outlined its principal requirements for a future freighter to replace the Antonov An-124-100.

During the MAKS air show in Moscow in July, it outlined its vision of a successor to the Ukrainian outsize-cargo aircraft, developed in the 1970s as a military transport.

“In our view, a new freighter should be 35% to 40% more efficient economically and capable to carry a payload of up to 170t for at least 8,000km to 10,000km (4,300-5,400nm)”, say technical director Viktor Tolmachev.  “This would enable the operator to transport even bulkier cargos on longer-haul routes across the oceans and continents.”

The cargo variant of the An-124 entered commercial service with Volga-Dnepr Airlines in October 1991.  Since then the freighter has undergone several enhancements and modifications, the latest is the-100M-150, fitted with Western avionics and capable of flying 2,430nm with a payload of 150t.

Volga-Dnepr currently uses a dozen An-124s, of which 10 were built 22-27 years ago.

Source : Flightglobal/ Volga-Dnepr Picture

 

 Maintenance, Repair and Overhaul News                         

One-Stop OEM Shopping?

The aviation aftermarket is being jolted by some bold moves from OEMs that could challenge conventional business models.  Or is this simply part of the next wave of consolidation?

Take Boeing Avionics.  The OEM announced on July 31, that it is setting up the avionics unit to develop avionics for both commercial and military platforms.  That means it will compete against some of its Tier 1 suppliers – such as Honeywell, United Technologies Corp. and Rockwell Collins. The latter “saw its share price whacked on the Boeing Avionics news,” says Robert Stallard, an analyst at Vertical Research Partners, who points out Rockwell Collins stock “has since rallied.”

A few days later, on Aug. 4, reports started swirling that United Technologies might purchase Rockwell Collins. Keep in mind Rockwell Collins just finished acquiring B/E Aerospace, the cabin interior product and services company, on April 13th. It had expanded its interiors portfolio and established natural synergies and complementary services in areas such as cabin management, connectivity and communication.

Now that some OEMs aim for more aftermarket revenue, it’s not surprising that they seek greater in-house capabilities for an expanding market, which Aviation Week forecasts to reach $74.3 billion this year.

Expect the market to continue expanding through the year. In Vertical Research Partners’ assessment of the global aerospace and defense market’s second quarter, released Aug. 7, it says the aerospace market grew about 7% slightly higher than the 5% in the first quarter.

While all this is emerging, Stallard also sees “a potential shift in the balance of power between the aircraft OEMs and their suppliers,” some of which “are struggling to keep up with the relentless price and efficiency demands of Boeing and Airbus.”

Source : MRO-Network

 

 MRO Short News

  • Jet Yard was selected by Delta Material Services to perform part outs in Marana, Arizona.
  • ATR extended its global maintenance agreement with Stobart Air for 17 Air aircraft.
  • Czech Airlines Technics was selected by KLM low-cost carrier Transavia for Boeing 737NG maintenance.
  • Zodiac Seats US was selected by Irish low-cost carrier Ryanair to supply Z110 economy seats for Boeing 737 MAXs.
  • Ducommun has a Boeing contract to supply aluminum fuselage skins for the Boeing 737-800BCF.

 

September Puzzler        

 

 

 

 

 

 

 

 

 

August Puzzler Answer :  Allegiant Air the fleet is so old that its most numerous airplanes are McDonnell Douglas MD-80s and -90s, which ceased production 17 years ago. Allegiant also operates a pair of Boeing 757s (out of production since 2004) and about somewhat younger dozen Airbus A319 and A320 aircraft.

 

Researched and Compiled by : Ed Kaplanian

Commercial Aviation Advisor

Contact – ed@kaplanianreport.com

Volume 2 Issue 3 March 2015

ON THE BOEING FRONT

Boeing, GE Define Performance Upgrade

Boeing’s new 777X flagship is due to enter service in 2020. This seems like tomorrow to the company’s manufacturing side as it prepares for assembly, but for the 777 sales team looking to fill the production line during the transition it could be an eternity.

To smooth the move at the end of the decade from the current 777 family to the 777X, Boeing needs to drum up more sales to keep the Everett assembly line ticking at, or close to the current 8.3 aircraft per month. There are currently 278 777-300ER and 777-200LRFs in firm backlog, representing just under three-years worth of production at current rate.

777 Factory Photos

To help bridge the gap to the 777X, Boeing plans to inject additional life into the -200LR/-300ER by developing an upgrade package that will reduce fuel burn by 2% from 2016 onward. Boeing plans to reveal full details of the upgrade in mid-March.

General Electric, which is the exclusive supplier to the 777-300ER and the 777-LRF with the GE90-115B, expects to start initial tests of the engine-improvement element by the end of the year. ”We are targeting about a 0.5% specific fuel consumption improvement in the engine,” says Bill Millhaem, general manager of the GE90 program. The most significant single change in the engine upgrade is an improvement to the active clearance control system which cools the casing of the high-pressure turbine section, helping to minimize clearances between the tips of blades and shroud during cruise.

Source : GE Aviation/Boeing/BoeingPhoto

 

ON THE AIRBUS FRONT 

Airbus Mobile on Track to Deliver First US-Built A321 to JetBlue in 2016

Construction on the Airbus Final Assembly line in Mobile,Alabama is moving forward and is on track to deliver its first A321 aircraft to jetBlue Airways in”late spring-early summer 2016” an Airbus spokesperson at Hamburg Finkenwerder Airport said.

hqdefault

Airbus started construction in 2013 on the&600 million US facility,where it plans to begin assembling narrowbodies this year for deliveries in 2016.The Mobile assembly will be one of four Airbus A320 assembly lines,in addition to Hamburg,Tianjin and Toulouse. Airbus expects to assemble four aircraft per month by 2018.

“We will start producing the first Airbus A321 variant in Mobile because there is demand for the Boeing 757 replacement ,especially in North America,the Spokesman said,adding the Mobile FAL will build the A32ceo.”Later on,from 2017 and when full production starts in 2018 we will deliver the A321neo,” he said. Airbus will also build the smaller variant of the A320 in the US facility in the future,the Spokesman added.

“This summer we will ship the first aircraft parts from Europe to the US by sea cargo,which takes about 22to 23 days for delivery,” he said

Source : ATW/Airbus Photo

 

BUSINESS/REGIONAL NEWS

Pilatus Begins Engine Ground Runs on PC-24

Swiss airframer Pilatus is progressing towards the maiden flight of its new PC-24, the first business jet it has ever produced, with a prototype aircraft photographed performing ground runs at the company’s Stans facility on February 18th.

yourfile

yourfile

First flight of the Williams International FJ44-4A powered type is scheduled for May of this year, ushering in a two-year long certification campaign using three flight test aircraft.

Dubbed a “super versatile jet” by the manufacturer thanks to its proposed short runway performance, the PC-24 has already racked up over 80 sales, having sold out the first three years of production of the $9 million aircraft. The next available production slot is in late 2019.

Source: Flightglobal/Photo Pilatus

 

OTHER AVIATION NEWS

ALC Sees 757 Being Replaced Rather than Re-Engined

Air Lease’s chief believes Boeing is leaning towards a brand new Boeing 757 replacement with additional capabilities rather than a re-engined version of the type.

“We’re very, very intimately involved with Boeing…and based on everything we’ve seen, I think the re-engineing idea is not on the table at this time,” said Steven Udvar-Hazy during a fourth-quarter earnings call. “I think Boeing is looking at an airplane that is not only a 757 replacement but one that also could do things beyond that capability in terms of range and size, because this aircraft will be around for 35 or 40 years.”

He adds: “I think the focus is on an airplane that can replace the 757 as well as do other things even above that size.”

In January, ALC became the launch customer for the long range version of the Airbus A321neo with a 97 ton maximum take-off weight. First deliveries are planned for 2019.

However, Udvar-Hazy does not see the new long-range Airbus as a surrogate for the 757. ”I would not characterize the A321LR as a true 100% 757 replacement, but it does accommodate a significant portion of the 757 flying done by US and foreign carriers,” he says.

Source: Flightglobal

 

C919 Takes Shape in Shanghai

yourfile

Final assembly work on the Comac C919 has kicked into high gear, with assembly of the first prototype airframe almost complete.

Pictures released to Flightglobal show an almost complete airframe joined from nose through to the tail. Wing-to-body join also has been done, with vertical and horizontal stabilizers already attached to the aircraft tail.

yourfile

yourfile

The aircraft is still resting on struts, although the main landing gear and forward gear appear to have been installed. The aircraft’s wingtip devices have also yet to be installed. No other aircraft are pictured in the final assembly center area.

Comac spokesman tells Flightglobal that no systems have been installed on the aircraft.

He adds however that major works such as the installation of the avionics, flight control and hydraulics systems still remain to be done. The various systems also have to be integrated and tested.

Source : Flightglobal/Comac pictures

 

Tyrolean Technik Set Up as Separate Company

Tyrolean Airways’ maintenance arm Tyrolean Technik was re-established as a separate company, effective March 1, as a result of the reorganization of Austrian Airlines Group. It is currently a fully owned subsidiary of Tyrolean Airways and specializes in the maintenance of Bombardier Dash 8 aircraft. Approximately 120 technicians are working at the Innsbruck facility.

th

The integration of Tyrolean Airways and Austrian Airlines will take place April 1 when Tyrolean Technik becomes a fully owned subsidiary of Austrian Airlines.

Tyrolean Technik is responsible for the maintenance and repair work performed on 18 Austrian Airlines” Dash 8 Q400 turboprops; It hopes to further expand its third-party operations, which currently stands at 40% of the business.

10944_Tyrolean_Airways_De_Havilland_Canada_DHC-8-402Q_Dash_8

“Tyrolean Technik is a regional company with an international reputation and recognition. We want to further expand upon this,” MD Bernd Meyer said in a statement.

Tyrolean Technik carries out Dash 8 base maintenance at the Innsbruck site, including A and C checks, as well as other maintenance, including replacing landing gear and related components, and engine, propellers and engine components.

Austrian Airlines, a 100% Lufthansa subsidiary, is the only Dash 8 Q400 operator within the Lufthansa Group.

Source : ATW/ Troylean Picture

 

LATEST NEWS IN BRIEF  

  • Jetstar is due to go to an all 787 long haul fleet by September when the airline receives the delivery of three additional 787s.
  • Air Austral  has bought two of the early built 787-8s .The Indian      Ocean carrier is planning to operate the 787s from Reunion to Bangkok and Mayotte to Paris.
  •   Elix Aviation Capital Limited based in Dublin has taken on three Bombardier Q400 NextGen aircraft previously ordered by an existing customer.
  •   The Qatari Amiri Flight took delivery of its new 747-8i Business Jet.

        747-8_Qatar-Amiri-Flight_2

  • Air Lease Corporation (ALC) has revealed plans to deliver eight new Boeing 777-300ERs on long term leases to six airlines during 2015 : Air France (1), Korean Air (2) , EVA Air (1), KLM (1) and Ethiopian (2). All eight aircraft are from ALC’s outstanding order book with Boeing that currently stands at 16 aircraft.
  •   Silk Way West  confirmed an order for three 747-8 Freighters valued at $1.1 billion based on list prices.
  •   Thai Airways International Public Co.Ltd. has signed a 12 year ONPoint agreement for the maintenance, repair and overhaul of the airline’s GE90-115Bs on 14 Boeing 777-300ERs.
  • Air Explore Monarch Aircraft Engineering has secured a line maintenance technical handling agreement with Bratislava based Air Explore. Monarch will carry out line maintenance service up  to and including A-checks on the carrier’s two Boeing 737-800s
  •   AirBridge Cargo Russian freight operator is aiming to acquire another 747-8 F this year and introduce a 737-400 freighter.
  • Bombardier has flown the larger variant of the CSeries for the first time. The second CS300 is in production at Bombardier’s final assembly facility in Mirabel and is set to come off the production       line later this year.

            yourfile

        Air Cargo

Tricky Job Tackled by Volga-Dnepr

Volga-Dnepr engineers in Ulyanovsk, Russia, had to move quickly in late February in response to an urgent customer request. Their mission? to move 35 tons of pipeline, in 62-foot long sections from Scotland to Turkey.

Huseyn Mammadi, logistics executive with Volga-Dnepr, said the engineers developed a load plan and built a multi-purpose shipping cradle to load the unwieldy pipes for the oil production industry.

IL-76, Volga-Dnepr

Manufacturing of the cradle was organized by a team at the U.K’s London Stansted Airport, while Volga-Dnepr’s engineering and logistics center arranged to rent cranes for the loading and a trailer to get the pipes to Prestwick Airport.

Extra loading equipment was brought in from Leipzig, Germany. Despite strong winds in Prestwick on the day of the loading, the technical crew on the IL-76TD-90VD aircraft was able to build the loading assembly for the huge pipe on the trailer and in the aircraft, fixing the pipes in the cradle and lifting it into the cargo hold.

The cargo arrived in Istanbul three days from the customer called. The equipment was delivered on behalf of DHL Global Forwarding to Istanbul’s Sabiha Gokeen International Airport for use in oil exploration on the Black Sea shelf in Turkey.

Source: CargoFact/ANA

 

              Delivery of Cargolux 30th 747, 747-8 Freighter 

Cargolux1

Cargolux took delivery of their 30th 747, a 747-8 Freighter. Marking the milestone with a tribute to the man who started it all Joe Sutter. Cargolux decked out their newest airplane with a special decal honoring Joe as the Father of the 747.  The delivery took place from the Future of Flight Aviation Center with a dinner commemorating the occasion.

Cargolux 747-8F Delivery Honors Joe Sutter

Cargolux took delivery of the first 747-200 Freighter in the late 1970s and have been a loyal customer to this aircraft. Cargolux was the launch customer for the -8 Freighter.


cargolux5

Cargolux serves 100 airports worldwide with the 747-8 Freighter from the hub of the airline in Luxembourg.

Source:   Air Cargo World

 

Researched and Compiled by : Ed Kaplanian

                          Commercial Aviation Advisor

                                    Contact – ed@kaplanianreport.com