Volume 5 Issue 4 The Kaplanian Report

ON THE BOEING FRONT

                     GE Aviation’s GE9X Engine Begins Flight Tests

GE Aviation’s GE9X turbofan engine, which will power Boeing’s new 777X aircraft, completed its first flight test under the wing of GE Aviation’s flying testbed in Victorville, California.

GE said the first flight marks the start of a flight test campaign that is slated to last through most of this year.  “Today’s flight starts the beginning of the GE9X flight test campaign that will last for several months, allowing us to accumulate data on how the engine performs at altitude and during various phases of flight” ,says GE program manager Ted Ingling.

The GE9X will power the Boeing 777-9 and 777-8, which are scheduled to enter service in 2020 and 2022, respectively.

The engine is the largest turbofan engine in history.  The 105,000lb-thrust engine produces less thrust than the older 115,000lb-thrust GE90 for the 777-300ER; but has a larger diameter fan of 134in-diameter(340cm) vs the 128in-diameter fan(325cm) of the GE90-115.  The number of blades was reduced from 22 on the GE90-115 to 16 composite blades made from 4th generation carbon fiber composite. The GE9X is 10cm(3.94in) wider. The additional width increases the bypass ratio to about 10.1, a key metric in GE’s plan to reduce fuel burn compared to the GE90-115 by about 10%.

The GE9X program also has completed icing tests at GE’s facility in Winnipeg, Canada. Cross tests are continuing at Peebles Test Operation in Ohio.

Source : ATW/GE Aviation/GE Aviation PictureEd’s Research

                     

ON THE AIRBUS FRONT

First Airbus A350-900ULR Rolls Out in Toulouse

The First A350-900ULR has rolled out of the Airbus final assembly line in Toulouse.  It went to  the outdoor station for ground testing before installation of its Rolls-Royce Trent XWB engines.

The Airbus A350-900ULR features a redesigned fuel system and aerodynamic improvements that increase its range to 9,700 nautical miles.

Next, plans call for the aircraft to embark on what Airbus characterizes as a short flight-test program to certify the modifications to the standard A350-900 that will bring the ULR’s additional range capability. The test phase will also measure enhanced performance derived from aerodynamic improvements, including extended winglets.

The first ultra-long-range Airbus A350-900ULR is destined to be delivered to Singapore Airlines.

Source : Flightglobal/Airbus Picture

                  

REGIONAL/BUSINESS JETS

GE Renames ATP Engine ‘CATALYST” As Test Plans Pick Up Pace

GE Aviation’s Czech-built Advanced Turboprop (ATP) engine has been rebranded Catalyst, as the manufacturer readies the new design for critical certification tests relating to ice crystal icing this summer.

The Renaming comes more than three years after Textron Aviation selected GE’s 1,300shp (969kW) turboprop to power the Cessna Denali; a surprise break from the aircraft manufacturer’s long association with the Pratt & Whitney Canada PT6.

“That is such an appropriate name because it is a catalyst for change,” Brad Mottier, vice-president and general manager of GE’s Business, General Aviation and Integrated Systems business, told reporters during a tour of the company’s facility for small turboprop engines in Prague.

Source : GE Aviation

 

                           Embraer to Deliver First E190-E2 to Wideroe 

Embraer will deliver the first E190-E2, registered LN-WEA, to launch customer Wideroe on April 4.  The air framer unveiled the aircraft on March 12, as it moves off the assembly line into flight testing.

Wideroe is Norwegian regional carrier, which has firm orders for three E 190-E2s, will take delivery of its second in May and third in June, Embraer has said.

Kazakhstan’s Air Astana is expected to be the second operator of the aircraft, and will take the first of five aircraft leased from AerCap in the second half of this year.

According to Flight Fleets Analyzer, Embraer has secured 74 firm orders for the E190-E2.

Source : Embraer/Flightglobal

                                                               

OTHER AVIATION NEWS

                     SpiceJet, CFM Sign $12 Billion Engine, Service Deal    

One of India’s fastest-growing airlines has signed a 12.5 billion with CFM international Inc. for engines and a 10-year services contract for an incoming fleet of more than 150 737 MAX aircraft.

SpiceJet Ltd. has agreed to buy the LEAP-1B engines and spare engines from CFM, which is a joint venture between France’s Safran Aircraft Engines SAS and General Electric Co.’s GE Aviation, the two companies said in a statement on March 10.The deal also includes a 10-year services contract for maintenance of the CFM engines, which will be billed on an hourly basis, the statement said. SpiceJet already deploys CFM engines in its current fleet.

“From what we have seen so far, the LEAP-1B is living up to its promises for efficiency and reliability,” Ajay Singh, SpiceJet’s chairman and managing director, said in a statement.

The deal was announced as French President Emmanuel Macron visited India and met with Prime Minister Narendra Modi.

Source : SpiceJet/CFM International 

                    

                                 Virgin Cancels Long-Dormant A380 Order

Virgin Atlantic has finally cancelled it order for six Airbus A380s, the air framer’s latest backlog data shows. Airbus has listed a cancellation of six A380s in the figures covering the first two months of this year.

The carrier has been among the first A380 customers, originally signing for the Rolls-Royce Trent 900-powered jets in 2001.

But it has repeatedly postponed deliveries—the jets were supposed to have been handed to the airline in 2006—and Virgin Atlantic has since amended its fleet plans to include long-haul twinjets such as the Boeing 787 and Airbus A350-1000. Virgin Atlantic has confirmed the A380 cancellation.

“Following a thorough review of our fleet we have taken the decision not to pursue our order for six Airbus A380,” says the carrier.

We believe the A350-1000 will best serve our customers and network, and will enable us continue reducing the carbon emissions from our fleet, through our ongoing investment in quieter, more fuel efficient aircraft,” it adds.

These take total A380 orders to 331 of which 222 have been delivered, leaving 109 still to be produced.

Source : Flightglobal/Virgin Atlantic

 

       Turkish Airlines Finalize an Order for Up to 30 787 Dreamliners 

Turkish Airlines finalized a firm order with Boeing for 25 787-9 Dreamliners with options for five more airplanes. The firm order will allow Turkey’s flag carrier to further meet the growing demand at its home airport, Istanbul’s third airport, and improve the flying experience for passengers.

First announced as a commitment in September 2017 Turkish Airline becomes the 71st customer to buy the 787.Together these customers ordered more than 1,300 Dreamliners.

Turkish Airlines has continued to expand its fleet of Boeing airplanes. Recently, the airline grew its stable of 777 jets with the purchase of three more 777 Freighters.

The airline also uses electronic charts and some other services from Boeing Global Services to further optimize its operations and operational systems.

Source : Boeing/Turkish Airlines  

   

LATEST NEWS

  • Hawaiian Airlines announced the purchase of 10 787-9 valued at $2.82 billion also has purchase rights for 10 additional 787s.                                                                                                     
  • Iceland Air took delivery of its first 737 MAX 8 on March 1st.Iceland air ordered 16 737 MAX 8s in 2013.                                                                                                                                         
  • Boeing rolled out the 10,000th 737 at its Renton, Washington plant the recipient of the aircraft a 737 MAX 8 will be Southwest Airlines.
  • Aeromexico took delivery of the first of up to 90 737 MAX aircraft, to expand its network  across the Americas.                                                                                                                  
  • Indigo Airlines agreed to lease two new Airbus A320-200s from Air Lease Corp, for delivery in the 3d quarter of this year.
  • China’s Air Guilin leased two new Airbus A320-200s from DAE Capital.

 

AIR CARGO

                     GECAS to Offer New Telair Flexible Loading System

Sweden’s Telair International has received certification for its new Flexible Loading System (FLS) for all current production and in-service Boeing 737 aircraft—and lessor GECAS will offer the system to its 737-800 freighter conversion customers on aircraft entering service this year.

Allowing 737 operators to carry containerized freight along with bulk-loaded bags in the lower hold of the aircraft, the FLS” improves loading efficiency and adds flexibility, especially for combination, express and e-commerce operators”, commented Richard Greener, senior vice president and manager, Cargo Aircraft Group, GECAS.

“The Flexible Loading System allows Telair’s containers to be preloaded and screened at the cargo sort and brought on board the aircraft using existing bulk loading equipment,” he explained.

New Telair containers have been designed specifically for use with Telair EDGE Sliding Carpet, an on-board conveyer system for loading and unloading bulk cargo, which is currently installed on the 737 MAX. The EDGE model is about 40 percent lighter than existing variants, Telair said, since it uses carbon fiber technology.

Source : air cargo technology news/GECAS picture

 

Maintenance, Repair and Overhaul News

   Healthy Projections for The 787 Aftermarket

Being a new generation aircraft, it is a long-held brief that the 787 will be a lot less maintenance-intensive than some of the older predecessors.                                                                     

However, with the sheer number of 787s set to enter into service over the next decade, estimated to stand at 2,317 units in service by 2027 by Aviation Week’s Fleet & MRO Forecast, the aircraft will still see a healthy year on year compound annual growth rate for MRO of 18.9% annually. 

While MRO demand is forecast to grow at a smaller rate than that of its competitor the Airbus A350(26.3%), the 787 is nevertheless estimated to have 1,000 more aircraft in service than the A350 by 2027. Among the largest operators by then will be Japan’s All Nippon Airways in Asia Pacific, Qatar Airways in the middle East and United Airlines in North America.

Engine maintenance is expected to account for the largest share of MRO work conducted on the aircraft, accounting for 28%($17 billion) of spend from now until 2027.

The Aftermarket ambitions of its manufacturer Boeing are well documented, with a $50 million play targeted over the next decade. So far, the OEM appears on the right track. In the most recent financial results published in late-January 2018, the company saw an estimated 3%-5% annual growth in the division, taking its overall aftermarket sales to $14.6 billion for the year. 

Source : pro.network/Boeing Numbers

 

                                   MRO Latest News 

  • Magnetic MRO was selected by Air Nostrum to provide Bombardier CRJ1000 line maintenance.
  • Vallair the aircraft trading, leasing and specialist MRO organization, delivered a Boeing 737-400F to Ireland’s ASL Aviation Holdings.
  • Turkish Technic was selected by Russia’s IKar Airlines to perform C Check on a Boeing 767-300ER.
  • S7 Technics will paint 17 aircraft, Airbus A320s and Boeing 737-800s, for S7 Airlines into airline’s new brand livery.
  • Tarmac Aerosave, a company specializing in aircraft storage, maintenance and dismantling a second Airbus A380 at its Tarbes, France facility for storage. Bringing the total of ex-Singapore Airlines A380s to be stored in Tarbes to four.             

 

 

 

Researched and Compiled by :

Ed Kaplanian    Commercial Aviation Advisor 

Contact – ekaplanian@msn.com

Editor:   Lee Kaplanian

Volume 4 Issue 4 April 2017 The Kaplanian Report

ON THE BOEING FRONT 

The Boeing 777 Flies Seven of the World’s Ten Longest Routes

A new list of the world’s ten longest commercial airline routes shows the Boeing 777 maintains its strong position as the world’s favorite long distance aircraft.

The 777 flies seven of the routes and the Airbus A380 flies two. Two newer aircraft, the Boeing 787 and the Airbus A350, both fly the 10th route between San Francisco and Singapore. United began service in June 2016 and Singapore followed in October. (this is according to OAG)

Looking ahead, Singapore Airlines has said it will begin a 9,534-mile, eighteen-and-a-half hour Singapore-Newark flight in 2018, using an Airbus A350-900ULR. Singapore previously operated the route with a four engine-A340, but discontinued it in 2013.  Also, in 2018, Qantas plans to operate a 9,009 mile, 17-hour Perth-London flight with a Boeing 787-900.

John Grant, OAG senior analyst, said the two new aircraft types will allow airlines to open more ultra-long-distance routes because the lightweight planes are smaller than their wide body predecessors, but still carry sufficient fuel for trips.

“As more extended range-second generation A350s and 787s come to production and are delivered in the next few years, it will allow airlines to operate more flights in these sectors,” Grant said.

Grant foresees that as airlines begin to operate more ultra-long flights, they may add more first class and business class seating, not simply to boost per-seat revenue, but also reduce the number of passengers and weight of aircraft.

Source : Forbes

        ON THE AIRBUS FRONT

 Airbus A350-1000 Undergoes Low-Speed Take-off  Tests 

Airbus has been carrying out low-speed take-off tests with one of the A350-1000 development aircraft as it heads towards certification later this year.

The first of three A350-1000 test aircraft (MSN59) has a tail bumper installed, enabling its rear fuselage to be dragged along the runway in trials to establish VMU minimum unstick speeds. The tests, which took place in early March at Istres in Southern France, help to verify slat and flap settings and performance criteria.

Airbus is working towards certification of the A350-1000 this year, to clear the way for deliveries of the stretched A350 derivative to begin in the second half of this year with Qatar as the first recipient.

The flight-test trials involve a trio of Rolls-Royce Trent XWB-97 powered A350-1000s. The third test aircraft (MSN71) recently returned from cold-weather trains in Iqaluit, Canada, where it was exposed to temperatures as low as -37 degrees Centigrade during an overnight soak. The aircraft subsequently undertook high-altitude take-off and landing tests at LaPaz airport in Bolivia.

Source : Flightglobal/Airbus/Airbus Picture

                   

REGIONAL/BUSINESS JETS

Third and Final Pilatus PC-24 Enters Flight Testing

Pilatus Aircraft’s PC-24 business jet has entered the final stages of its certification program, following the maiden sortie of its third and final test aircraft.

Pilatus describes the debut flight as another important milestone in the PC-24’s development. It comes 22 months after the arrival of the first prototype kick started the validation program. Aircraft PO2 joined the campaign in November 2015, and the pair have since logged more than 1,350 flying hours, the airframer says.

Pilatus chairman Oscar Schwenk calls the results of the flight-test campaign ”very encouraging” and says the data collected so far indicates that the jet, the company’s first, exceeds published performance figures. These include a maximum cruise speed of 425kt (790m/h), a maximum range with six passengers of 1,800 nm (3,330km), and maximum take-off weight of 8,850kg (17,650lb).

Pilatus has secured 84 orders for the PC-24, equivalent to three years of production and is planning to reopen the order book following certification. PO3 will make its public debut in May at the European Business Aviation Convention and Exhibition in Geneva. The PC24 was unveiled at the industry gathering in 2013.

Source : Pilatus Aircraft/Pilatus Picture

 

Embraer Rolls Out E195-E2 its Largest Jet Aircraft

Embraer’s second E-Jet E2 variant, the E195-E2, was rolled out on March 7, 2017, marking the unveiling of the largest jet aircraft ever produced in Brazil.

According to CEO John Slattery, he believes the aircraft will be strongly considered as a replacement by mainline airlines flying the Boeing 737s and Airbus A319s and low-cost carriers(LCC) seeking a cost-efficient option.

“The first prototype E195-E2 will be used for aerodynamic and performance tests”, Slattery said. The aircraft’s first flight is officially scheduled for the second half of 2017, but rollout is occurring ahead of schedule. “I would not be surprised if the E-195-E2 does enter into flight testing in the first half of 2017,” Slattery said.

Source : Embraer/Embraer Picture

                                                         

OTHER AVIATION NEWS

Argentine ULCC Startup Flybondi to Launch with Boeing 737-800s


Argentine ultra-low-cost carrier, (ULCC) startup Flybondi, has selected the Boeing 737-800 as its launch aircraft and ready to begin negotiations for up to 50 737 MAX 200s.

Giving a March 15 update, Flybondi said it had chosen the 737-800 over the Airbus A320 and honed its launch schedule to September.

The Startup had previously announced a start date in the second half of 2017.

“We are convinced the Boeing 737-800 is the right aircraft to develop the ULCC model in Argentina. We are very pleased with the level of support that Boeing has provided us with.” Flybondi CEO Julian Cook said.

The 737-800s, configured with 189 seats, were selected for their low operating cost. Flybondi also finalized the details of entry into service support agreement with Boeing.

No numbers were specified for the 737-800 acquisition, but Flybondi previously announced plans to operate four aircraft this year, adding six every year after that, to hit 30 aircraft by year five. Cook also said Flybondi will start negotiations for an order of up to 50 Boeing 737MAX 200s very soon.

Flybondi attracted seed funding from a series of well know veterans, including Ryanair board member and ex-COO Michael Cawley, ex-Air Canada CEO Montie Brewer and British Airways City Flyer Express founder Robert Wright alongside a group of Argentinian investors.

Source : ATW

 Southwest Unveils First 737 Max Routes

Southwest Airlines has unveiled its first Boeing 737 Max routes, as it prepares to take delivery of the re-engined jet that it was the launch customer.

The Dallas-based carrier will operate the 737 Max from October, with the inaugural flight departing Dallas Love Field at 7:00 for Houston Hobby. It will then continue to San Antonio before returning to Dallas.

The flight routing is similar to Southwest’s first flight back on June 18, 1971, – except the airline operated the 737-200 then and flown to Houston Intercontinental instead of Hobby. Southwest, along with United Airlines, were the first to operate the 737-200. However, in the case of Southwest, it continued to operate the 737 in all its variants.

Southwest says it will launch nine 737 Max 8 aircraft into operations on October, followed by the tenth about a week later. It will end 2017 with 14 737 Max 8 aircraft in its fleet.

The carrier will retire its remaining 737-300s from service before the 737 Max enters operations.

Source : Flightglobal/Southwest/Southwest Picture

 

 ANA Unveils Special Livery for its First A380

All Nippon Airways (ANA) has unveiled the livery that will adorn its first Airbus A380.

The ‘ Flying Honu ‘ livery , by Tokyo resident Chihiro Masuoka, was picked from an open design competition. It features the Hawaiian green sea turtle, which the airline says is a sign of prosperity and good luck.

The Star Alliance carrier says that it is moving ahead with the interior design of its A380s, which will offer new passenger services when it starts operation on the Tokyo-Honolulu route from the spring of 2019.

ANA has three A380s on order, which are due for delivery in May, June and September 2019 according to Flight Fleets Analyzer.

Source : ANA/ANA Picture      

LATEST NEWS

  • International Airlines Group(IAG) launched its long anticipated low-cost, long-haul carrier on March 17, naming it LEVEL. 
  • CDB Aviation Lease Finance Aviation announced an order for 30 737 MAX 8 airplanes, valued at $3.3 billion at current list prices.
  • Iran Air receives its first new A330-200, the first of 45 A330 family order, which was placed on December 2016.

  • KAIR Airlines New South Korean low-cost carrier has placed a firm order for 8 Airbus A320s and is aiming to launch operations in 2018.
  • Azul Airlines Brazil’s largest operator of the Embraer operator of the current generation Embraer 195, will be the launch operator of the re-engined E195-E2.
  • Aeromexico agreed to lease a second 787-9 from Air Lease Corp. for delivery in June 2018.
  • BOC Aviation took delivery of its 200th Boeing aircraft, a 737-800 for Malaysia’s Malindo Air.
  • Air Lingus will lease seven Airbus A321neos with 97-ton maximum take-off weight from Air Lease Corp.(ALC), with deliveries starting in 2019.
  • GreenPoint Technologies has secured a contract from an unnamed customer for the completion of a Boeing Business JET 787-9. The contract marks the first 787-9 completion project for the Kirkland, Washington-based company.
  • Gulfstream sells a G550 to Beijing 999 the Chinese medical evacuation provider Beijing Red Cross Emergency Medical Center (Beijing 999)
  • BOC Aviation Singapore-headquartered lessor has placed an order for 13 Boeing 737 MAX 8s.

 

AIR CARGO

   Amazon Sends Cargo Started Operations to Lehigh Valley Airport 

Air Cargo traffic at an American airport once classed as an airfreight no-hoper, has since soared since Amazon’s new cargo airline Prime Air began operating flights out of Allentown, PA . (LVIA)

The significant increase in air cargo business resulted in handling of some 57,000 tons of cargo last year, dramatically raising the cargo status of the east coast airport.

The rise in volumes at LVIA is quite remarkable, given it was formerly dubbed as a non-hub by the Federal Aviation Administration.  It managed less than 0.5 percent of the annual passenger boardings of all commercial service in the USA.

Currently, Prime Air operates 40 freighters, including 767-300s, after entering into two separate leasing deals in 2016.  One with cargo lease firm Air Transport Services Group – the parent company of freight airlines ABX Air; the other with Air Transport International – and Atlas Air Holdings.

Atlas Air Worldwide will acquire an additional Boeing 767 passenger aircraft for freighter conversion as part of a contract with Amazon, bringing to 21 the number of aircraft earmarked for service with the online retailer.

Speaking on a full-year earnings call on February 23rd, Atlas chief executive William Flynn said the carrier has signed contracts with Boeing and Israel Aerospace Industries (IAI) to modify the 767s.

Source : Air Cargo Eye/Ed’s Research

 

MAINTENANCE, REPAIR AND OVERHAUL NEWS

GE CF6-80’s Engine MRO Outlook Strong for a Few Years

The CF6-80’s longevity offers an interesting MRO lessons. Two of the big questions in commercial aviation today are “How long will low fuel prices continue?” and “What effect will they have on the longevity of mature equipment?”.  Only OPEC can answer the first question, but an analysis of the General Electric CF6-80 engine’s situation can provide a great deal of insight into the second.

This is because the GE engine first entered service in 1982, and is still flying on a wide array of senior and mid-life aircraft types. The 52,500-63,500-lb.- thrust CF6-80C2, for instance, is certified for the Boeing 747, 767 and MD-11; as well as the Airbus A300 and A310. Meanwhile, the 67,500-72,000-lb thrust CF6-80E1 has powered current engine options of the Airbus A330 family since 1994.

After a steady decline, the CF6-80C2 fleet stabilized in 2016,and 2,410 CF6-80C2 engines are in service, according to Aviation Week’s 2017 Commercial Aviation Fleet and MRO Forecast.

Most of the CF6-80C2s are flying on Boeing 767 and 747-400 wide bodies, which might offer a dim prognosis because some airlines are phasing out those types. Yet Aviation Week’s forecast data tells a different story, with usage of the CF6-80C2 projected to hold firm at least a couple of years. Subsequently, a slow decline is predicted, with the global CF6-80C2 fleet forecast to shrink by 8% by 2021.

MTU Maintenance is the biggest player in the CF^-80C2 aftermarket behind the engine’s manufacturers,GE Aviation.The German company completed 80 shop visits in 2016,up from 60 in each of the two previous years,and it expects demand to remain at least as strong in 2017.

Source : MRO-Network.com

 

MRO Latest News

  • UTC Aerospace Systems was selected by Lufthansa Technik to provide its Aircraft Interface Device (AID).  Lufthansa German Airlines has initially ordered AID for its Airbus A320 family of aircraft.
  • Ameco  plans to expand its component/landing gear maintenance business at Beijing/Chengdu.
  • GE Aviation selected Nantgarw, Wales, as its MRO facility for the GE9X jet engine.
  • Icelandair signed a TrueChoice Transitions agreement with GE Aviation for its custom-ordered CF6-80C2 spare engine.  This agreement follows a TrueChoice Transition agreement between Icelandair and GE, signed last year for the maintenance of CF6-80C2 engines that power the airline’s four Boeing 767s.
  • AFI KLM E&M has signed an Airbus A320 component support contract with Cambodia Angkor Air.

                      

Researched and Compiled by : Ed Kaplanian

Commercial Aviation Advisor

Contact – ed@kaplanianreport.com