Volume 5 Issue 4 The Kaplanian Report

ON THE BOEING FRONT

                     GE Aviation’s GE9X Engine Begins Flight Tests

GE Aviation’s GE9X turbofan engine, which will power Boeing’s new 777X aircraft, completed its first flight test under the wing of GE Aviation’s flying testbed in Victorville, California.

GE said the first flight marks the start of a flight test campaign that is slated to last through most of this year.  “Today’s flight starts the beginning of the GE9X flight test campaign that will last for several months, allowing us to accumulate data on how the engine performs at altitude and during various phases of flight” ,says GE program manager Ted Ingling.

The GE9X will power the Boeing 777-9 and 777-8, which are scheduled to enter service in 2020 and 2022, respectively.

The engine is the largest turbofan engine in history.  The 105,000lb-thrust engine produces less thrust than the older 115,000lb-thrust GE90 for the 777-300ER; but has a larger diameter fan of 134in-diameter(340cm) vs the 128in-diameter fan(325cm) of the GE90-115.  The number of blades was reduced from 22 on the GE90-115 to 16 composite blades made from 4th generation carbon fiber composite. The GE9X is 10cm(3.94in) wider. The additional width increases the bypass ratio to about 10.1, a key metric in GE’s plan to reduce fuel burn compared to the GE90-115 by about 10%.

The GE9X program also has completed icing tests at GE’s facility in Winnipeg, Canada. Cross tests are continuing at Peebles Test Operation in Ohio.

Source : ATW/GE Aviation/GE Aviation PictureEd’s Research

                     

ON THE AIRBUS FRONT

First Airbus A350-900ULR Rolls Out in Toulouse

The First A350-900ULR has rolled out of the Airbus final assembly line in Toulouse.  It went to  the outdoor station for ground testing before installation of its Rolls-Royce Trent XWB engines.

The Airbus A350-900ULR features a redesigned fuel system and aerodynamic improvements that increase its range to 9,700 nautical miles.

Next, plans call for the aircraft to embark on what Airbus characterizes as a short flight-test program to certify the modifications to the standard A350-900 that will bring the ULR’s additional range capability. The test phase will also measure enhanced performance derived from aerodynamic improvements, including extended winglets.

The first ultra-long-range Airbus A350-900ULR is destined to be delivered to Singapore Airlines.

Source : Flightglobal/Airbus Picture

                  

REGIONAL/BUSINESS JETS

GE Renames ATP Engine ‘CATALYST” As Test Plans Pick Up Pace

GE Aviation’s Czech-built Advanced Turboprop (ATP) engine has been rebranded Catalyst, as the manufacturer readies the new design for critical certification tests relating to ice crystal icing this summer.

The Renaming comes more than three years after Textron Aviation selected GE’s 1,300shp (969kW) turboprop to power the Cessna Denali; a surprise break from the aircraft manufacturer’s long association with the Pratt & Whitney Canada PT6.

“That is such an appropriate name because it is a catalyst for change,” Brad Mottier, vice-president and general manager of GE’s Business, General Aviation and Integrated Systems business, told reporters during a tour of the company’s facility for small turboprop engines in Prague.

Source : GE Aviation

 

                           Embraer to Deliver First E190-E2 to Wideroe 

Embraer will deliver the first E190-E2, registered LN-WEA, to launch customer Wideroe on April 4.  The air framer unveiled the aircraft on March 12, as it moves off the assembly line into flight testing.

Wideroe is Norwegian regional carrier, which has firm orders for three E 190-E2s, will take delivery of its second in May and third in June, Embraer has said.

Kazakhstan’s Air Astana is expected to be the second operator of the aircraft, and will take the first of five aircraft leased from AerCap in the second half of this year.

According to Flight Fleets Analyzer, Embraer has secured 74 firm orders for the E190-E2.

Source : Embraer/Flightglobal

                                                               

OTHER AVIATION NEWS

                     SpiceJet, CFM Sign $12 Billion Engine, Service Deal    

One of India’s fastest-growing airlines has signed a 12.5 billion with CFM international Inc. for engines and a 10-year services contract for an incoming fleet of more than 150 737 MAX aircraft.

SpiceJet Ltd. has agreed to buy the LEAP-1B engines and spare engines from CFM, which is a joint venture between France’s Safran Aircraft Engines SAS and General Electric Co.’s GE Aviation, the two companies said in a statement on March 10.The deal also includes a 10-year services contract for maintenance of the CFM engines, which will be billed on an hourly basis, the statement said. SpiceJet already deploys CFM engines in its current fleet.

“From what we have seen so far, the LEAP-1B is living up to its promises for efficiency and reliability,” Ajay Singh, SpiceJet’s chairman and managing director, said in a statement.

The deal was announced as French President Emmanuel Macron visited India and met with Prime Minister Narendra Modi.

Source : SpiceJet/CFM International 

                    

                                 Virgin Cancels Long-Dormant A380 Order

Virgin Atlantic has finally cancelled it order for six Airbus A380s, the air framer’s latest backlog data shows. Airbus has listed a cancellation of six A380s in the figures covering the first two months of this year.

The carrier has been among the first A380 customers, originally signing for the Rolls-Royce Trent 900-powered jets in 2001.

But it has repeatedly postponed deliveries—the jets were supposed to have been handed to the airline in 2006—and Virgin Atlantic has since amended its fleet plans to include long-haul twinjets such as the Boeing 787 and Airbus A350-1000. Virgin Atlantic has confirmed the A380 cancellation.

“Following a thorough review of our fleet we have taken the decision not to pursue our order for six Airbus A380,” says the carrier.

We believe the A350-1000 will best serve our customers and network, and will enable us continue reducing the carbon emissions from our fleet, through our ongoing investment in quieter, more fuel efficient aircraft,” it adds.

These take total A380 orders to 331 of which 222 have been delivered, leaving 109 still to be produced.

Source : Flightglobal/Virgin Atlantic

 

       Turkish Airlines Finalize an Order for Up to 30 787 Dreamliners 

Turkish Airlines finalized a firm order with Boeing for 25 787-9 Dreamliners with options for five more airplanes. The firm order will allow Turkey’s flag carrier to further meet the growing demand at its home airport, Istanbul’s third airport, and improve the flying experience for passengers.

First announced as a commitment in September 2017 Turkish Airline becomes the 71st customer to buy the 787.Together these customers ordered more than 1,300 Dreamliners.

Turkish Airlines has continued to expand its fleet of Boeing airplanes. Recently, the airline grew its stable of 777 jets with the purchase of three more 777 Freighters.

The airline also uses electronic charts and some other services from Boeing Global Services to further optimize its operations and operational systems.

Source : Boeing/Turkish Airlines  

   

LATEST NEWS

  • Hawaiian Airlines announced the purchase of 10 787-9 valued at $2.82 billion also has purchase rights for 10 additional 787s.                                                                                                     
  • Iceland Air took delivery of its first 737 MAX 8 on March 1st.Iceland air ordered 16 737 MAX 8s in 2013.                                                                                                                                         
  • Boeing rolled out the 10,000th 737 at its Renton, Washington plant the recipient of the aircraft a 737 MAX 8 will be Southwest Airlines.
  • Aeromexico took delivery of the first of up to 90 737 MAX aircraft, to expand its network  across the Americas.                                                                                                                  
  • Indigo Airlines agreed to lease two new Airbus A320-200s from Air Lease Corp, for delivery in the 3d quarter of this year.
  • China’s Air Guilin leased two new Airbus A320-200s from DAE Capital.

 

AIR CARGO

                     GECAS to Offer New Telair Flexible Loading System

Sweden’s Telair International has received certification for its new Flexible Loading System (FLS) for all current production and in-service Boeing 737 aircraft—and lessor GECAS will offer the system to its 737-800 freighter conversion customers on aircraft entering service this year.

Allowing 737 operators to carry containerized freight along with bulk-loaded bags in the lower hold of the aircraft, the FLS” improves loading efficiency and adds flexibility, especially for combination, express and e-commerce operators”, commented Richard Greener, senior vice president and manager, Cargo Aircraft Group, GECAS.

“The Flexible Loading System allows Telair’s containers to be preloaded and screened at the cargo sort and brought on board the aircraft using existing bulk loading equipment,” he explained.

New Telair containers have been designed specifically for use with Telair EDGE Sliding Carpet, an on-board conveyer system for loading and unloading bulk cargo, which is currently installed on the 737 MAX. The EDGE model is about 40 percent lighter than existing variants, Telair said, since it uses carbon fiber technology.

Source : air cargo technology news/GECAS picture

 

Maintenance, Repair and Overhaul News

   Healthy Projections for The 787 Aftermarket

Being a new generation aircraft, it is a long-held brief that the 787 will be a lot less maintenance-intensive than some of the older predecessors.                                                                     

However, with the sheer number of 787s set to enter into service over the next decade, estimated to stand at 2,317 units in service by 2027 by Aviation Week’s Fleet & MRO Forecast, the aircraft will still see a healthy year on year compound annual growth rate for MRO of 18.9% annually. 

While MRO demand is forecast to grow at a smaller rate than that of its competitor the Airbus A350(26.3%), the 787 is nevertheless estimated to have 1,000 more aircraft in service than the A350 by 2027. Among the largest operators by then will be Japan’s All Nippon Airways in Asia Pacific, Qatar Airways in the middle East and United Airlines in North America.

Engine maintenance is expected to account for the largest share of MRO work conducted on the aircraft, accounting for 28%($17 billion) of spend from now until 2027.

The Aftermarket ambitions of its manufacturer Boeing are well documented, with a $50 million play targeted over the next decade. So far, the OEM appears on the right track. In the most recent financial results published in late-January 2018, the company saw an estimated 3%-5% annual growth in the division, taking its overall aftermarket sales to $14.6 billion for the year. 

Source : pro.network/Boeing Numbers

 

                                   MRO Latest News 

  • Magnetic MRO was selected by Air Nostrum to provide Bombardier CRJ1000 line maintenance.
  • Vallair the aircraft trading, leasing and specialist MRO organization, delivered a Boeing 737-400F to Ireland’s ASL Aviation Holdings.
  • Turkish Technic was selected by Russia’s IKar Airlines to perform C Check on a Boeing 767-300ER.
  • S7 Technics will paint 17 aircraft, Airbus A320s and Boeing 737-800s, for S7 Airlines into airline’s new brand livery.
  • Tarmac Aerosave, a company specializing in aircraft storage, maintenance and dismantling a second Airbus A380 at its Tarbes, France facility for storage. Bringing the total of ex-Singapore Airlines A380s to be stored in Tarbes to four.             

 

 

 

Researched and Compiled by :

Ed Kaplanian    Commercial Aviation Advisor 

Contact – ekaplanian@msn.com

Editor:   Lee Kaplanian

Volume 5 Issue 3 The Kaplanian Report


On the Boeing Front

                                              The 737 MAX Gains Momentum

On February 5th Boeing rolled out the first 737 MAX 7, the third member of the MAX family to come down the line in Renton.

The MAX 7 is slightly stretched compared to the 737-700, giving customers the capacity to fly 12 more passengers even farther. The airplane will have the longest range of any member of the MAX family at 3,850 nm. What’s most impressive about the MAX 7 is its ability to offer exceptional performance at high altitude airports and hot climate.

Global airlines holding orders for the 737 MAX 7, as of January 1, 2017 include Kunming Airlines of China for 10, Southwest Airlines for 30, WestJet of Canada for 23 and Jetliner of Canada for 5.

On February 16th the Boeing 737 MAX 9 has gained FAA certification, clearing the way for the second variant in the MAX family to enter commercial service.

The MAX 9 has a maximum capacity of 220 passengers in a single-class configuration, 10 more seats than the MAX 8.  The MAX 9’s maximum range of 3,335 nm is the same as the  MAX 8, although the -9 needs an auxiliary fuel tank to reach this range.

Boeing is now in the final stages of preparing the MAX 9 for its first delivery to launch customer Lion Air Group.

Finally, Boeing’s MAX 10 reached a major milestone as the MAX program completed firm configuration on the airplane.

Source : Boeing/Boeing Pictures

                     

ON THE AIRBUS FRONT

                   Airbus Has Commenced the Maiden Flight of the A321LR 

Airbus has commenced the maiden flight of its new long-range A321LR, the aircraft having lifted off from Finkenwerder airfield in Hamburg. It took off from the plant as weather conditions, including an overcast sky and rain, cleared sufficiently for the test.

The test aircraft, powered by CFM International Leap-1A engines, has a new fuselage door configuration which will enable customers to fit up to 240 seats.

The configuration will become the structural standard for future A321neo production.

The aircraft will have a 97t maximum take-off weight and optional additional fuel tanks, giving it the capability of operating on long-range routes up to 4,000nm.

The initial test flight lasted 2h and 30 min.

Source : Flightglobal/Pictures Airbus

        

REGIONAL/BUSINESS JETS

                         Dassault Receives Orders for 41 Falcons in 2017 

Dassault Aviation reports receiving orders for 41 Falcon Jets in 2017, up from 33 in the prior year; the termination of the Falcon 5X program resulted in three cancellations.

The French airframer delivered 49 business jets last year, up from a forecast of 45. Meanwhile, the company’s backlog decreased from 63 to 52 and some Falcon 5X cancellations have yet to be entered in the books.

The business jet market has yet to recover from the global financial crisis of 2008.

Source : BCA/Picture Dassault

 

                         Bombardier Enters Final Phase of Global 7000 Testing 

Bombardier has entered the final phase of a 14-month-old airworthiness campaign after the fifth Global 7000 business jet entered flight testing on January 30th.  The debut for flight-test vehicle (FTV) 5 keeps the program on track for gaining type certification in the second half of this year. 

Bombardier has now logged more than 1,300 flight hours in the Global 7000 test campaign and completed fatigue testing on a full airframe, the company says.

The 7,400nm (13,700km) range of a Global 7000 with eight passengers sits between the 7,000nm range of the G650 and the 7,500 range of the G650ER.

The Global 7000 offers more room, with a cabin about 2.5m (8ft 2in) longer than the Gulfstream models.

Source : Bombardier/Bombardier Picture/Ed’s Research       

                                                             

OTHER AVIATION NEWS

                               Spirit AeroSystems Ships 10,000 737 Fuselage  

A train carrying the 10,000th 737 fuselage left Spirit AeroSystems’ factory in Wichita, Kansas on February 13, the supplier says. Spirit AeroSystems builds 70% of the 737, including the fuselage.  

The milestone was announced on February 14 by Spirit AeroSystems senior vice president and chief technology and quality officer John Pilla, a speaker at the Pacific Northwest Aerospace Alliance conference in Lynnwood, Washington.

The milestone aircraft is a 737 Max 8 scheduled for delivery to Southwest Airlines, Boeing says.  

When that fuselage is integrated with wings, systems, engines and interiors in Boeing’s final assembly plant, the 737 will become the first aircraft of the jet age to achieve the 10,000th delivery milestone.

The first 737-100 entered service with Lufthansa 50 years and four days ago on February 10,1968. The type has progressed through four generations, including the original 737, classic, Next Generation and Max families. Southwest Airlines flew all variants with the exception of the 737-100.

Source : Flightglobal/Picture Spirit AeroSystems

Meridiana Relaunched As Air Italy   

Meridiana has been relaunched as Air Italy on February 19 in Milan by investors Qatar Airways and Alisarda. Akbar Al Baker pitches the “new airline” as a direct competitor to Alitalia, outlining a rapid expansion program involving several new domestic and international services. 

Air Italy will take 20 Boeing 737 Max 8s plus five Airbus 330s over the next three years, on lease from Qatar Airways “at market rate”. It will also take 20 787s, bringing its fleet to 50 aircraft. The airline will be based at Milan Malpensa airport.

The airline will offer business-class cabins along its economy offering. Qatar Airways took a 49% stake in Meridiana last year and the remainder is held by Alisarda.

Source : Flightglobal/Qatar Airways/Picture Qatar Airways

    Copa Airlines Plans to Expand Fleet in 2018 

Copa Airlines flag carrier of Panama plans to grow its fleet by 25% by 2020 with the first of 71 Boeing 737 MAX arriving in August of this year.

The airline should receive five 737 MAX aircraft this year, followed by 10 in 2019 and 22 in 2022, says Ahad Zamany, VP technical operations, speaking at the Aviation Week Network’s MRO Latin America event. The last of the 71 should arrive in 2025.  

Its Predominant fleet of 737-800s will cap out at 71 this year up from 69 in 2017.

To accommodate the expanding fleet, the Panama-based carrier broke ground on a new maintenance hangar in 2017 that should be finished in the fourth quarter of this year. 

Source : Aviation Week/Picture Copa Airlines   

 

LATEST NEWS

  • China Aircraft Leasing Group (CALC) placed an order with Airbus for 15 A320neos valued at roughly $1.7 billion.
  • Sichuan Airlines has ordered 10 Airbus A350-900s, on February 9; the aircraft will help facilitate a rapid international expansion plan.
  • Aviation Capital Group took delivery of its first Boeing 737 MAX in Seattle.The aircraft, a 737 MAX 8 variant on a long term lease to Aerolineas Argentinas.
  • BOC Aviation will lease seven Airbus A320neo aircraft to Chongqing Airlines, with all aircraft scheduled for delivery in 2018.
  • Oman Air has taken delivery of the first of 30 Boeing 737 Max 8s it has on order.
  • Qantas has released the first pictures of its latest aircraft to bear an indigenous-inspired livery, this time on its fourth 787-9 delivered on March 2nd.
  •   UPS  places an order for 14 Boeing 747-8Fs and four Boeing 767-300 Freighters.
  • Travel Service Airlines has received its first Boeing 737 Max 8, one of 10 the Czech airline is taking on operating lease from GE Capital Aviation Services (GECAS )
  • Lufthansa  Its new revised livery, first appeared on one of the fleets 747-8is
  • Subaru (formerly known as Fuji Heavy Industries) has completed production of the first Boeing 777X center wing box at the company’s Hanada factory.

AIR CARGO

Southwest Cargo Set To Begin International Shipments in May

Southwest Airline announced on February 19th that it will roll out its new Southwest Cargo Suite(SCS) point -of-sale system this month and will begin international cargo shipments to destinations in Mexico in May.

The carrier will kick off its shipments to Mexico, with destinations including Mexico City, Cancun, Cabo San Lucas/Los Cabos and Puerto Vallarta, pending government approvals. Southwest Airlines senior director for cargo and charters, Wally Devereaux, stated at the Air Cargo 2018 conference.

The airline expects to add more routes in Mexico and the Caribbean through this year and build steadily on an international cargo business Southwest expects to be small — at first.

Southwest expects healthy trade units routes between the United States and Mexico, with northbound flights likely moving perishables to the U.S.,while flights to Mexico to transport a variety of cargo, including pharmaceutical products and e-commerce goods.

Source : Southwest Airlines

 

 MAINTENANCE, REPAIR AND OVERHAUL NEWS 

                                  GE Grows Parts Presence in Singapore 

GE Aviation plans to open a new GE9X components manufacturing facility in Singapore and will draw on ideas and concepts from its existing parts repair center in the city-state.

It will grow its engine components footprint in Singapore after announcing plans to establish a new center to manufacture parts for the GE9X engine powering the Boeing 777X.

Announced at the Singapore Air Show on February 5, the new 50,000 square foot facility located at the City-State’s Seletar Aerospace Park will specialize in high pressure compressor vanes for the wide body engine, which to date amassed 700 orders. In the Asia-Pacific region, Aviation Week’s 2018 Fleet & MRO Forecast has an order backlog of 82 units for the GE9X,a figure not taking into account this year’s Singapore Air Show.

With plans to implement digital and lean manufacturing concepts at the new facility, the engine maker said it will draw on ideas and concepts from existing Singapore repair center.

Investments at the component service center include research into new repair processes’ lean lab for advanced manufacturing and utilizing the latest robotic technologies to drive greater efficiencies. These Commitments were made in anticipation of growing regional demand from engine types such as the CFM LEAP, GEnx and the GE9X.  

Source : GE Aviation

 

                                     MRO LATEST NEWS  

  • Iberia Maintenance has signed a contract to inspect &repair the Rolls-Royce RB 211 535-E4 engines powering DHL Air UK and Blue Dart’s 757 aircraft fleet.
  • Tarmac Aerosave received a second ex-Singapore Airline’s Airbus A380 for storage at its Tarbes, France facility.
  • Triumph Aviation Services Asia was selected by Boeing to provide inspection, recertification and repair support on nacelle and flight control components in the Asia-Pacific region.
  • KLM UK Engineering has a Finnair contract for Embraer E190/Airbus A320 line maintenance at Edinburgh.
  • Spirit AeroSystems unveiled 20,000 sqft center of excellence at Wichita to focus on the fabrication of large, complex soft metal parts for fuselage, pylon and wing structures.
  • Safran Electrical & Power was selected by Boeing to equip its 2018 ecoDemonstrator (FedEX Express 777F) with an electrical channel that includes electric power generation and distribution systems, engine and aircraft wiring, and specific electrical loads (electric fans).

 

Researched and Compiled by : Ed Kaplanian

Commercial Aviation Advisor

Contact at  ekaplanian@msn.com

Editor –  Lee Kaplanian