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Volume 4 Issue 12 December 2017 The Kaplanian Report

ON THE BOEING FRONT

Boeing Ceremonially Kicks Off  777-9 Assembly

Boeing marked the official launch of production activity for the first 777-9 test aircraft in a public ceremony on October 23. The company started building the wing spar in the newly-erected composite wing center in Everett, Washington, during the summer. The October 23 ceremony coincided with the drilling of the spar by an automated machine in another building on the campus. The ceremonial launch of production for the 777X family comes about 14 -17 months before the scheduled first flight of the 777-9 test aircraft in the first quarter of 2019. Entry into service with Launch customer should occur about a year after first flight.

Meanwhile, GE Aviation is continuing certification testing of the GE9x engine, while the second engine is to test running on a ground test stand since May.

Combined with GE Aviation GE9X engines, the 777X’s new wing will play a key part in delivering enhanced fuel efficiency. It has been increased in diameter by around 7m (23ft) over the current 777-300ER model, to 71.8m (235ft 5in) with a new wing-fold mechanism of 3.5m (11.4ft) on each side — to enable the twin engine jet to use the same airport infrastructure and taxiways as its predecessor.

Flight testing of the 777X is set to commence in 2019. Boeing expects to deliver the first 777-9 during 2020, with the longer-range -8 model to follow one year later.

“We see a good order backlog — much better than the -300ER had at this time, ahead of production,” Boeing Commercial Airplane chief executive Kevin McAllister told Flight global on September 26.  I think you’ll see a very compelling value proposition on that airplane as we go forward.”

Boeing has secured firm orders for 336 of the aircraft—283-9s and 53-8s— since launching the program at the Dubai air show in November 2013 (the last order for 20-9s from Singapore Airlines was finalized in Washington, DC on October 23.)

Other customers include All Nippon Airways, Cathay Pacific, Emirates, Etihad Airways, Lufthansa and Qatar.

Launch customer will be Emirates.

Source : Flightglobal/Boeing Picture

 

ON THE AIRBUS FRONT

First A321neo With Revised Door Layout Assembled

The first Airbus A321neo equipped with a modified fuselage and additional cabin exits is nearing completion on the final assembly line in Hamburg. Dubbed the “Airbus Cabin Flex” (ACF) version, this first major variation of the A321 fuselage incorporates up to four over-wing exits instead of the main cabin doors immediately ahead of the wing on existing A321.

The pair of doors immediately behind the wing has also repositioned aft by four fuselage frames (with a deactivation option).

The changes increase in the twinset’s maximum seating from the current 230 passengers to up to 240.  Other interior changes include slimmer seats, redesigned rear galley and lavatory module, and a new rating for exit doors.

The A321neo ACF is due to enter service next year and the changes it features will be incorporated into the extended-range A321LR version of the A321neo, which is due to enter service in 2019.  This variant features increased weights and up to three auxiliary fuel tanks, to boost range by up to 500nm (925km) to 4,000nm.

Source : Flightglobal/Airbus Picture

 

REGIONAL/BUSINESS JETS

  Boeing Business Jets Has Upped Its Sales For 2017

Boeing Business Jets tally for 2017 to 13 aircraft, adding six since the EBACE business aviation in May.  In what new BBJ president Greg Laxton calls a “fast and furious” year to date. The orders include a second 737 Max 7, the only narrow body Boeing Business Jet able to fly 7,000nm (13,000km). Boeing secured its first customer for the Max 7 BBJ late last year—a variant Laxton describes as a “game-changer” as it gives the airframe a product with similar range to the Gulfstream G650 or Bombardier 7000.

Boeing also notched up orders for six wide body business jets—Three 747-8s and three 777-300ERs— in 2017, as well as two of BBJ Max 9s, two original BBJs ( 737-700s) and a pair of BBJ 2s (737-800s). There have been four deliveries of green aircraft: three 777-300ERS and one 787-8.

In total, Boeing has orders for the BBJ version of the Max, with first delivery to a completion center—a 737 Max 8—due in the second quarter of 2018.

Source : Flightglobal/BBJ

 

OTHER AVIATION NEWS

      Retirement of KLM Fokker Ends Era That Began in 1921

The retirement of KLM Cityhopper’s last Fokker 70, after final flight on October 28, marks the end of an era in Dutch aviation history.

It was all the way back in April 1921 that KLM put its first Fokker into service.  KLM’s chief executive Pieter Elbers describes the exit of its last Fokker as “a sad moment”, but also highlights a new beginning for Cityhopper regional unit, which now operates a fleet composed of Embraer E-Jets.

“The replacement of the entire Fokker fleet began nine years ago with the introduction of the first Embraer 190 in November 2008,” Elbers recalls. ”it can be difficult to keep reliability high for the small Fokker fleet, but our maintenance team at Cityhopper has done a fantastic job.”

Special farewell flight between Heathrow and Amsterdam School was operated on the evening of October 28, becoming the last ever scheduled arrival of Cityhopper Fokker 70 at the Dutch hub. The aircraft (registered PH-KZU) was adorned with an image of founding father Antony Fokker on the tail and “Thank you” titles on the fuselage.

Source : KLM Press Room/KLM Picture

  American to Say Good Bye to MD-80s in 2019

American Airlines has set 2019 as the year it will retire its MD-80 fleet, replacing the rear-engined aircraft with modern Boeing 737-800s.The MD-80 was the workhorse of American and other US carriers’ domestic fleets from the 1980s through the early 2000s making it an everyday sight at airports around the country. Fort Worth-based America plans to finish this year with 45 MD-80s in its fleet, shrinking to 26 by the fall of 2018. All the carrier’s MD-80s will be based at its Dallas/Fort Worth hub once the ST Louis pilot base closes.

American was the first major US carrier to commit to the MD-80 — if only tentatively at first — when it agreed to “rent” 20 from McDonnell Douglas in 1982.

The airframer essentially leased the aircraft to the airline under a deal that allowed it to return the aircraft after five years with no penalty, or earlier with a cancellation charge.

Initially, American planned to primarily use the MD-80 to replace Boeing 727-100s in its fleet, citing 37% better fuel efficiency for the former compared to the latter.  Instead American opted to use the aircraft for growth when it placed what at the time was its largest order ever for 167 MD-80s, including 67 firm and 100 options, in 1984.

With the 1984 deal, American had “firmly pinned its future” on the MD-80.American’s fleet grew to 260 by 1993.

Source : Flightglobal/American Picture

 

                                                    LATEST NEWS

  • UTair Russian carrier has unveiled a refreshed livery and a slightly-modified  Utair brand name.

  • Ethiopian Airlines took delivery of the first of two Boeing 787-9s on October 27th making it Africa’s first operator of the type.
  • Aeroflot sizes up Airbus, Boeing for a narrow-body order and considering a “sizable” order of the A320neo and 737 MAX.
  • Airbus delivered first A320neo assembled in Tianjin to Air Asia. The aircraft, powered by CFM LEAP-1A engines.
  • Textron Aviation delivered its 100th Cessna Citation Latitude. The delivery went to NetJets.
  • Emirates Airlines takes delivery of its 100th A380 at Airbus’ Hamburg facility on November 3.
  • The Commercial Aircraft Corp of China (COMAC) has flown its C919 aircraft for the third time—five weeks after its second flight, and 26 weeks after the first flight.
  • Comlux signs the first BBJ MAX 8 completion ever, the aircraft will go to Comlux Indianapolis facilities in the 4th quarter of 2018 for redelivery by the fall of 2019
  • Pratt & Whitney successfully tests next generation Pure Power Geared Turbofan (GTF) as part of the FAA Sustainability Program.

  • Emirates Airlines kicked off the Dubai Air Show by announcing a commitment to purchase 40 Boeing 787-10s valued at $15.1 billion at list prices.

  • Air China and Air Canada take delivery of their first 737 Max 8 aircraft. The latest hand-overs raise Boeing’s total count of 737-8s this year to at least 35.

 

AIR CARGO

Lockheed Flies Second LM-100J Cargo Transport. 

The second LM-100 J has joined Lockheed Martin’s flight test program for the commercial freighter derivative of the C-130J military transport. The newly-built aircraft completed a first flight on October 11 from Lockheed’s final assembly plant in Marrietta, Georgia.

The first LM-100J started flying on May 25 to begin Lockheed’s campaign to receive a civil certification of the type from the US Federal Aviation Administration (FAA).

The addition of the second aircraft “will accelerate our progress to deliver this unique aircraft’s capabilities to civilian operators around the world”, says Wayne Roberts, Lockheed’s chief test pilot for the LM-100J.

Lockheed has announced receiving 25 orders with a total value of $1.6 billion for the converted civil freighter. Externally, the most visible difference between the C-130 J and LM-100J is the absence of windows at the feet of the pilot and co-Pilot in the Cockpit of the commercial derivative. The LM-100J also lacks certain features of the military version, such as the capability to lower the cargo ramp door in flight.

Source : Lockheed/Lockheed Picture

 

 EVA Air Takes First 777-200 LR Freighter  

On November 10 EVA has taken delivery of its first Boeing 777-200LR Freighters part of its fleet modernization plan.

It will be put the aircraft was put into service between Asia and North America later that month. says the Taiwanese airline in a statement. It currently operates cargo services to North American points of Los Angeles, San Francisco, Chicago, Dallas/Fort Worth and Atlanta.

EVA adds that the General Electric GE-90 powered 777-200LR freighter allows it to operate to any North American destination from Taiwan, with a technical stop in Anchorage.

The carrier has another four of the freighters on order, all of which will be delivered by September 2019. With the deliveries, it will retire its five remaining 747-400 Freighters by the end of 2019.

The airline’s executive vice-president of corporate planning Albert Liao tells FlightGlobal that the carrier’s cargo strategy is to utilize the five 777 freighters as well as the belly hold of its 34 777-300ER aircraft to ensure a “sustainable” cargo  in “ good and bad Times”.

Source : Flightglobal/EVA Picture

 

 Maintenance, Repair and Overhaul News

Leap Negotiates Teething Problems 

The engine manufacturers predict around 450 Leaps will be produced in 2017. With all the attention paid to Pratt & Whitney’s problems with the geared turbofan this year, some have overlooked the early hiccups with its rival, The CFM LEAP.

“We have observed a premature loss of coating on the high-pressure turbine shroud which is made by our partner in CFM GE on some engines,” said Safran CEO Philippe Petitcolin in a recent earnings call.

Following a problem with LEAP 1B low-pressure turbine(LPT) discs that has nearly been resolved, CFM is now dealing with premature loss of the thermal coating on high-pressure turbine discs on the LEAP-1A and LEAP-1B.

However, Petitcolin, says that “most of this issue is really now behind us” and that coating problems should be fully resolved by 2018.He also stresses that the additional headwind is a conservative estimate, and that the extra technical support may not be needed.  One question for next year is the production split between CFM56 and LEAP engines, given ongoing strong sales of former powerplant.

Source: mro-network .com

 

 MRO Short News

  • FedEx orders up to 50 new-build ATR freighters and will become the launch customer for the line-produced ATR 72-600 Freighter, after placing a firm order for 30 aircraft, plus 20 options.

  • Boeing Asia Pacific Aviation Services has a Singapore Airline Cargo contract to provide fleet engineering services for 747-400Fs via customized solutions from Global Fleet Care portfolio.
  • Airbus forecasts MRO business in Asia will grow 4.5% annually through 2036(vs global growth of 3.9%) and be worth $ 660 billion over the next 20 years.
  • Swiss AviationSoftware was selected by Boeing to support its Global Fleet Care services with AMOS MRO software; Norwegian is first customer to use the AMOS-supported service.
  • HEICO secured $1.3 billion unsecured revolving credit facility to principally fund acquisitions.

 

Answer to Last Month Puzzler:

  TAM of Brazil

Researched and Compiled by : Ed Kaplanian

Commercial Aviation Advisor

Contact – ekaplanian@msn.com

 

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Volume 4 Issue 10 October 2017 The Kaplanian Report

ON THE BOEING FRONT

Boeing Expands Helena Site for 777X Parts Production

Boeing’s Helena, Montana, manufacturing site is set to install new machinery for manufacturing critical titanium parts for the 777X production.  The new 90,000 sq.ft. expansion of Boeing Helena brings the site’s total footprint to over 257,000 sq.ft.

Machine parts for the 777X to be manufactured at Boeing Helena will include side-of-body chords and terminal end fittings which connect the wings to the fuselage, Boeing  said. The site has become a vital part of Boeing’s commercial airplane supply chain, the company said, specializing in complex machining of hard metals for Boeing’s 737, 747, 767, and 787 aircraft models.

“Our investment in Boeing Helena…further positions our…Montana team of nearly 150 employees as key partner of Boeing Commercial Airplanes,” Boeing Commercial Airplanes VP and GM-Fabrication Kim Smith said.

Boeing purchased the former Summit Aeronautics Group facility in December 2010 and renamed it Boeing Helena. The facility is part of Auburn, Washington-headquartered Boeing Fabrication, a division of Boeing Commercial Airplanes, and is one of 12 Boeing Fabrication sites located around the world.

Source : ATW/Boeing

 

ON THE AIRBUS FRONT

Airbus Delivers First U.S.-Produced A320 To Spirit Airlines

The first delivery of an A320 aircraft from the Airbus U.S. Manufacturing Facility has taken place in Mobile, Alabama. The aircraft, delivered to Spirit Airlines, is the 37th overall delivery from the U.S. facility since production began in July 2015. The previous 36 aircraft were A321 aircraft, making this delivery another important milestone for Airbus.

Airbus commenced final assembly work on the A320 around May this year. The aircraft is fitted with International Aero Engines V2500 power plants. With this delivery Spirit’s all-Airbus fleet increases to 106 aircraft, says the carrier.   Around half of its jets are A320s.

Today, the Family has won over 13,200 orders and more than 7,700 aircraft have been delivered to some 400 customers and operators worldwide.

Airbus announced its commitment to build a single-aisle assembly line in Mobile, Alabama,  in July 2012, and broke ground for the $600 million facility in April 2013.  Airbus anticipates delivering four aircraft per month from the Mobile plant by the end of this year.

Source : Airbus/Pictures Airbus

 

REGIONAL/BUSINESS JETS

   MRJ Test Fleet Grounded After PW1200G Flameout         

Mitsubishi Aircraft has grounded its MRJ regional jet flight test fleet, following an engine “flameout” on one of its test prototypes on August 21.

The “uncommanded shut down” on prototype FTA-2 happened on the left Pratt & Whitney PW1200G engine during a flight test.

Mitsubishi would not say what tests the aircraft was conducting when the flameout occurred, but said the incident happened in training airspace over the ocean, about 170km (106 miles) west of Portland.  Pilots were alerted to the issue only when the left engine shut down.

The Aircraft had taken off from Moses Lake at 14:00 local time and had to make an unscheduled landing at Portland International airport at 17:12 local time.

The FTA-2 Prototype has since returned to the Manufacturer’s test base at Moses Lake, after replacement of the troubled engine

Mitsubishi has since grounded its test fleet. It will decide when to resume flight tests after the cause of the incident is determined.(as of this writing testing has resumed.)

Source : Flightglobal/Mitsubishi

 

OTHER AVIATION NEWS

            EASA has Granted Certification for The Trent 1000 TEN 

Rolls-Royce has been granted full-flight certification by the European Aviation Safety Agency (EASA) for its Boeing 787 Trent 1000 TEN engine.

The Trent 1000 TEN, which will power all Boeing 787 variants, has improved Thrust and efficiency because of cross-over technologies from the Airbus A350’s Trent XWB power plant and Rolls-Royce’s Advance turbofan, a new engine program that was announced in 2014.

“This marks another critical step in our journey toward delivering additional capability and new technology for the Boeing 787,” Rolls-Royce chief engineer for Trent 1000, Dave Taylor said.

The certification came as Rolls-Royce delivered its first set of production engines to Boeing in Seattle, ready for entry into service later this year.

Source :  Rolls-Royce

 

      Qantas to Base Half of 787 Fleet In Brisbane 

Qantas will base four of its upcoming 787-9s in Brisbane, complementing the four aircraft that will be based in Melbourne. Qantas says in  a statement that the four aircraft earmarked for the Brisbane base will be delivered during the second half of 2018.

“We have said that initially our Dreamliners will replace the routes that our older 747s fly, but there are also new destinations we are looking at, given capability of the aircraft,” says Qantas chief executive Alan Joyce.

At present, Qantas’s only 747 services from Brisbane are to Los Angeles, Flightglobal schedules data shows, making that the likely

launch route for 787s from the Queensland Capital. The airline says, however, that the aircraft could potentially open up new services to destinations including, Seattle, Chicago and Vancouver.

Joyce adds that decisions on these new routes will be made in the coming months.

The Australian airline will take delivery of its first 787-9 in October, and will use the aircraft  on domestic services for six weeks for crew training purposes. From December 15, the type will be used on Melbourne-Los Angeles services, and from March 2018 on the Melbourne-Perth-London route.

According to Flight Fleets Analyzer shows that Qantas has options on a further 45 787s, but it has given no indication if or when it may exercise those options.

Source : Qantas

Air Tahiti to Replace A340s in 2018

French Polynesian carrier Air Tahiti NUI is preparing for a major upgrade of its long-haul international fleet in 2018, when it will begin the replacement of its Airbus A340s with Boeing 787-9s.

The Carrier has four 787s on order, two leased and two purchased. These will replace four A340-300s it operates on flights to Auckland and Tokyo and a route to Paris via Los Angeles.

The 787-9s are scheduled to arrive between October 2018 and September 2019. The leased aircraft will enter service the fleet first, followed by the two purchased aircraft in 2019. Cabin configuration is still being finalized, and training is expected to begin next year.

CEO Michel Monvoisin noted the carrier is now making a positive contribution to the national budget, as its majority owner is the government of French Polynesia.

Source: ATW   

                                                   

LATEST NEWS

  • Rolls-Royce has secured European flight certification for the Airbus A350-1000’s power plant, the Trent XWB-97.
  • Southwest has become the first U.S. airline to receive Boeing’s 737MAX 8 aircraft. It is expected to take delivery of eight more this month.

  • Singapore has quietly parked the first Airbus A380 aircraft to enter commercial service.
  • Kish Air of Iran has signed an MOU with Boeing to purchase ten 737 MAX aircraft.
  • Dubai Aerospace Enterprise (DAE) has announced the delivery of an Airbus A320-200 aircraft to new customer, Flyadeal a subsidiary of Saudi Arabian Airlines group.
  • Swiss International Air Lines (SWISS) is considering ordering the Airbus A321neoLR to operate on routes from Zurich to long-haul destinations in Africa.
  • Orion Airways is one of new Cypriot airlines to emerge following the demise of flag carrier Cyprus Airways in 2015. Its first aircraft, is a former Jordan Aviation Boeing 737-300.
  • Gol Airlines of Brazil announces sale and leaseback transactions with Ge Capital Aviation Services (GECAS) for seven aircraft, including five 737 MAX 8 aircraft and two 737-800 Next Generation (NG) aircraft. Additionally, the company signed the direct operating lease for five additional 737 MAX 8 aircraft.
  • Egyptair takes delivery of the 7th of nine new Boeing 737-800s ordered as part of plans to upgrade its aging fleet on Thursday, August 31st.
  • EL AL Israel Airline took delivery of its first 787-9 leased through an agreement with Air Lease Corporation.

AIR CARGO

Atlas Air Worldwide Holdings Flying for Nippon Cargo 

Purchase, New York-based air cargo operator Atlas Air Worldwide Holdings started operating a second Boeing 747-400 freighter for Japan’s Nippon Cargo Airline (NCA) on September 1 .

Atlas Air initiated its relationship with the Narita International Airport (NRT)-based cargo carrier in December 2016, launching flights for NCA in January. The two companies indicated additional aircraft may be added to their agreement in the future.  As with the first 747-400F, additional freighters will fly transpacific routes connecting Asia and the US, Atlas Air said.

Atlas Air Worldwide president and CEO William Flynn said the move follows the “successful start of the first aircraft for NCA earlier this year and underscores our focus on fast-growing Asia Pacific market.”

Atlas Air’s transpacific routes flown for NCA fly an eastward trajectory between Narita (NRT), Ted Stevens Anchorage International (ANC) and Chicago O’Hare International (ORD).Atlas Air’s westward NCA flights operate in three trajectories: ORD-Dallas/Fort Worth International (DFW)-ANC;ORD-DFW-ANC-NRT; and a direct nonstop ORD-NRT flight.

Nippon Cargo operates a fleet of eight Boeing 747-8Fs (all leased) and five 747-400Fs (one owned by NCA, the remainder leased).

Source : ATW/Picture Atlas Air

 

 Maintenance, Repair and Overhaul News

         Opinion: Uncertainties Abound In Engine Leasing Market

The commercial engine leasing market is growing, though entry of new models and OEM involvement in MRO are creating uncertainty.

Opinion is divided concerning the size and value of the engine leasing market. Some of the uncertainty comes from the involvement of OEMs and their large engine-lease pools that support their respective aftermarket maintenance packages. As a result, identifying the true market is difficult because so much trading and maintenance activity is ring-fenced.

However, both OEMs and operators potentially benefit from such arrangement via guaranteed cash flows through flight-hour agreements for the OEM and reduced risk for the operator.

The engine market is well-stocked, notably with much-talked-about CFM56-5B,CFM56-7B and V2500-A5, expected to have significant shop analyzing the outstanding order book for these types, forecasts that Pratt & Whitney PW1000 and CFM Leap engines will far surpass the quantities of the CFM56 and V2500 engines today. While OEMs seek to secure more maintenance agreements for engines, the overall number of engines is expected to grow and thus, by engine count, the OEM and independent leasing/MRO markets are expected to increase their stocks.

Further on, OEMs will still be very present in this market, for example, CFM spent $4 billion in research and development units latest Leap engine programs.

Capturing more of the maintenance market allows OEMs to invest more heavily in the next generation of engines and helps offset the discounts offered to airlines for the latest A320neo and 737MAX-family engines. Independents, tear-down entities and MROs all stand to lose out from this shift in strategy.

Source : MRO-Network.com

 

 MRO Short News

  • Monarch Aircraft Engineering has a contract from Evelop Airlines, Spain, to provide base maintenance services, initially on an Airbus A330, out of Birmingham.
  • HEICO agreed to acquire Southern California-based Aeroantenna Technology.
  • Pacific Aerospace Resources and Technologies based in Victorville, California has retained Cloud Investment Partners and Tiger Group to sell company; bids were due on or before September 7 as a going concern, and auction of all assets was scheduled for September 21.
  • Certified Aviation Services (CAS) signed a service agreement with Boeing Global Fleet Care to provide MRO services in the US for Boeing’s aftermarket support system. Under the agreement, CAS will provide scheduled maintenance operations in support of the 737 MAX and 787 Dreamliner.

 

Puzzler of the Month   

 

 

ANSWER TO LAST MONTH’S PUZZLER

A Wet Lease means an organization (airline) or person who owns the aircraft will provide the lessor with the aircraft as well as one or more crew members to the lessee. Even more important, the lessor promises to conduct adequate maintenance & procure the insurance necessary to operate.

A Dry Lease means an organization (airline) or person provides the lessee the aircraft; however, without a crew and promises to conduct adequate maintenance & procure the insurance necessary to operate.

Researched and Compiled by : Ed Kaplanian

Commercial Aviation Advisor

Contact – ekaplanian@msn.com